FOAM FOAM: ALL YOU NEED TO KNOW

Above all, the importance that shipments always arrive in perfect condition, at the customer’s home, is a crucial issue for all companies. First and foremost, products such as tissue paper, bubble wrap, farripas and filling chips help to fill and protect any product in the shipments. First of all, we want to tell you about foam foam, which is highly recommended to protect fragile, perishable and heavy products.

Furthermore, we will also explain to you what is foam foam, what are its main uses and, finally, what are the types of foam that exist. From now on, also learn from us which is the most suitable to use in your company and for the products you want to protect. As a result, prepare your shipments in the best way possible and deal with any situations that may arise. Therefore, try to provide the best service to your customer.

What is foam foam and what is it used for?

At the outset, foam foam can be made of polyethylene and polyurethane. It is obtained by joining these materials and a gas that is injected under pressure during its manufacturing process.

Its main advantages and the reason why it is so often used is because it is light and can be produced in different densities and gauges. It is mainly used as packaging filler, as its main function is to wrap the products. In the same way, it also protects them, safeguarding them from possible shocks that may occur. In addition, it also secures the products, as it fills the inside of the boxes that contain them.

What types of foam foam are there?

Differences between polyethylene and polyurethane:

For example, before buying foam foam, you must know which material is ideal for protecting your products. In this sense, the main materials used are polyethylene and polyurethane, and they are easily differentiated with a simple touch:

• Polyethylene is rigid and hard.
• Polyurethane is smooth and soft.

Foam foam products and their uses

Foam Coil:

• Protects against the marks of fragile surfaces.
• Guarantees protection against possible shocks caused during the transportation of products.
• Flexible. It adapts to the shape of your objects.
• It is made from low-density polyethylene. It is therefore very light.
• It can be used, for example, to separate the products inside a box.
• It can be bought in rolls. They can come already pre-cut or in a dispenser box, in sheets or in bags. Consider the pictures below:

Foam profile

• Made of polyethylene foam.
• Excellent qualities. Flexible, shock-absorbent.
• Resistant to humidity and temperature variations (from -40º to + 100ºC)
• Ecological and reusable. They do not contain CFC or HCFC and are therefore recyclable
• Easy to use. They are cut to the desired size with the help of a cutter.
• Available in L-shape, high protection L-shape, U-shape and O-shape:

Polyethylene foam board

• Provides excellent protection. The material is cushioned, rigid and undeformable. They recover their initial shape even after shocks.
• Practical. Easily cut using a cutter.
• Multipurpose. For example: for filling and separating products, quilting inside boxes, etc.
• Ideal for separating products vertically and horizontally. Above all, it is easy to cut.

Foam adhesive tape

• Securesyour products . At the same time, it provides perfect protection against impact.
• High-density, non-abrasive, closed-cell polyethylene foam.
• Ideal for separating flat products to avoid friction.
• Adhesive side covered with silicone paper.
• It is ideal for use as foam filling foam. It is therefore very versatile. It can be placed in the box as you see fit.

Instapak Quick RT Expanded Foam Pad

• Manual, it is quite simple. In this way, make your cushion instantly without the need for machines.
• Savespace. Very easy to transport and store. The polyurethane foam bags are delivered flat.
• No machine needed.

Instructions for use

1. Place the cushion on a flat surface and press point “A” and then point “B” to release the components.
2. In this direction, press point “A” and “B” alternately 15 to 20 times to mix the two compounds.
3. Next, place the cushion inside the box and centre the product, holding it in position until it is enveloped by the foam.
4. Immediately afterwards, repeat operation 1 with a new cushion. Place it on top of the product and close the box to form the top protection.

Foam Filling Machines

Likewise, if you need an automated system for Instapack cushions, filling machines may be the solution. There are two types: the Instapack Simple TM System and the Instapacker TM System. We explain them to you below:

Instructions for Use

In this way, both work in a simple way:

1. First of all, select the amount of foam to be injected and then cut the cushion to be filled.
2. Next, place your product on top of the foam cushion.
3. Finally, cover your product with a second cushion, the foam expands filling all the empty space.

Instapack Simple TM system

• For small and medium runs. Up to 100 cases/day.
• Occupies little space. Easy to install on a table or packing station.
• Very easy to use. With 6 pre-set programs and a practical control panel.
• Ergonomic. The loading system is easily loaded by drums.

Instapacker TM system

• For high throughputs. Up to 500 cases/day.
• Expanded foam cushion production. So it adapts perfectly to the shape of your products.
• Compact. Its small size means it can be easily integrated into the workplace.
• Easy to use. It has an ergonomic display, as well as pre-set programs.
• Versatile. The amount of foam is therefore adjustable to protect all types of products.
• With optional work table, bottom panel and tray for consumables, for better ergonomics and cleaning.

RAJAPACK’MOUSSE filled foam box

• Double protection. With the interior in anti-scratch honeycomb polyurethane foam and a thickness of 25 mm. As well as, the double corrugated cardboard at the bottom and top. Similarly, the cardboard is coated in single fluted kraft, which guarantees perfect presentation and reliable protection.
• Open and close as many times as you like. As well, the inner box slides into the cardboard box.
• Ideal for e-commerce. This way, take advantage of the same box to send your most fragile products and their possible return.
• Easy to assemble without the need to attach the adhesive.

RAJAPACK’MOUSSE foam box

• Designed for fragile products: electronics, mobile phones, photography, optics, etc…
• Easy, safe and quick closure. With flap, to save time.
• No need for adhesive.
• Great resistance. It is made of simple corrugated cardboard and coated kraft.
• Up to three layers of cardboard in the corners, as a result to guarantee total security.

In short, for more information about our foam foam products and all their ways of use, you can call our packaging specialists on 707 788 008, they will be happy to help you! Or if you prefer to send an e-mail: contacto@rajapack.pt