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Robotic order picking: where does the technology stand?

4min read 13/04/2022

Would you like to improve the speed of order picking? Implementing robotic order picking in your company ensures that the process is fast, without compromising on quality. Because picking involves a lot of moving and handling, robotic systems in the warehouse make employees’ work easier.

We present you with automated picking technology for fast processing and efficient logistics for your business.

Tout savoir sur la préparation de commande robotisée

Automated order picking: the state of play

Automation is particularly suitable for retail orders, especially if you run an e-commerce business.

In a warehouse where pickingis automated, it is the goods that come to the operators: the step is quicker and more reliable for the operators, who can concentrate on preparing the order itself without travelling long distances.

There are different ways to automate orders on different levels:

  • Hanging conveyor: goods are placed in hanging bags circulating in the warehouse, this system is able to transport, accumulate, but also sort or sequence products.
  • Automatic distribution channels: ideal for small products, these systems offer a dense storage possibility. From the order, the automaton releases the product, which is conveyed by a conveyor system to the operator.
  • Gantry or articulated arm robots: these robots help you to sort your products, but also to pack them before they are put on pallets. The user interface allows you to follow the preparation and packaging of orders in real time.
  • The specialised palletising robot arm: a solution that offers high accuracy in the placement of items on the pallet, with the possibility of programming different palletising plans for different product batches.
  • The automated warehouse: with shuttle vehicles, lifts and conveyors that move automatically in three directions.

did you know?

Picking is one of the most time-consuming and costly logistics operations (up to55 %of a warehouse’s operational costs). It represents70 %of the logistics operators’ walking time: up to15 kmper day!

Companies likecubynoffer solutions to help you rethink your order picking.

The benefits of robotic order picking for your company

There are several benefits to implementing a robotic fleet in your logistics warehouse.

A reduction in the risk of RSI

Musculoskeletal disorders (MSDs) are health problems that can affect joints, muscles and tendons. Professional logistical activity is a major factor in their development. MSDs have various causes:

  • Repetitive movements
  • Static work
  • Carrying heavy loads
  • Excessive effort
  • Unnatural positions..

Robotisation is well established and eliminates time-consuming tasks that are susceptible to the development of MSDs: a guarantee of better working conditions for employees.

To go further, see our article on technologies to reduce RSI in the warehouse.

A reduction in order picking errors

With barcode or QR code systems, each product or parcel is scanned at each stage of the order preparation process and sent directly to a computerised system.

Thus, from an interface, the employee is able to follow the orders in progress according to the schedule and make the necessary corrections quickly. You ensure reliability and constant quality, even in peak full stops.

The absence of handling equipment for the picking in the warehousethe absence of handling equipment for the order picking process also helps to avoid accidents in the workplace due to the handling of these rather dangerous devices.

Optimising space in the warehouse

The adoption of robotic equipment does not necessarily mean an expansion of the building! The flexibility of robotic arms allows them to pick orders even in confined areas. Overhead conveyors can be added to an existing warehouse without taking away floor space.

If you opt for automatic lifts, you can use the full height of your warehouse, or decide to build taller buildings.

Finally, you can increase your stock density, which is important for space optimisation.

Increased operator productivity

With better optimised flows, strict stock management and control, you can increase your productivity capacity even in peak periods. You will also notice, in the long run, a higher profitability thanks to the elimination of many complex manual picking operations.

Case study: Amazon and its 100% automated warehouses.

Amazon is famous for its speed of delivery, and thanks to its automated warehouses, some of which are multi-storey, the American giant is able to process thousands of orders a day.

There are also Made in France solutions such as the robot iLogisticsthis machine can carry up to 300 kg of goods, a precious help for the operators. It also has the advantage of being able to work in extreme temperature conditions (from -25°C to +40°C).

The picking stage is a central part of your supply chain and it is clear that automated order picking facilitates logistical efficiency, increases company turnover and promotes customer satisfaction!

However, it is necessary to raise the awareness of the staff, who are often apprehensive about the installation of automation.

To find out more, consult our guideto automating or mechanising your order preparation.

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